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This is
what I purchased from an ad on eBay. I got very lucky, as
it was very dusty, but absolutely no rust anywhere.

The rear
glass is no longer available and the side glasses must be custom
cut, so try to get these intact.

I can see a
few dings, but it doesn't look too bad.

First step,
get it washed and check it out for missing parts.

This was
big. Every part was there. From glass, to chrome to
weatherstrips and mounts.

Now the
little dings start to show. Well, it has to be painted
anyhow, so those will be fixed later.

It's first
step out into the sun in over a year. It's been sitting in
the corner of my garage all covered up
on the stand designed for it by a good 6-Pack friend. The
headliner was damaged when I got it, but no big deal.

I wanted
these pictures for reference as well as all of the weatherstrips
will be removed for painting.

That post
on the top left is what mounts the roof to the "B" pillar behind
the passenger seat.
There is one on each side and someone makes a nice polished
stainless kit for that which protects the upholstery.

I don't
know if these are the original bolts, but more on the damage
they caused later.

The ever
important back glass. This one is in perfect condition,
but has been sitting through a
major house renovation project where the garage was used as a
sawmill, so it's a bit dusty.

Try to make
sure that any top you look at has these intact. I don't
know if they're replaceable any longer.

There are
three rods that go across the top and are hidden under the
headliner. They keep it shaped.

Shawn Loeske, who designed
this carrier gave me
permission to
post his design for the hardtop rack that you've seen in the
preceding pictures.
I have added a link to
a pdf file for those who want to download it for future
reference to use building one for yourself.
Instructions to Build
Carrier
Now we're
at A&E and the weatherstrips and headliner have been removed and
everything is being checked for needed work.

This top
was only ever used for three seasons according to the original
owner and it shows.

These are
two areas that can be major rust spots and you can see that the
paint was never applied over every bit of primer.

It looks OK
from here, but if you rub you hand over the surfaces as Allan
and Jorge did, there are small dents.

Another
crucial area is the back window sealing surface. I have
seen a few that needed major work in there.

These glass
channels are in great shape as well.

These guys
did cause some damage by being screwed down against the top
sheet metal and then used as legs to support it.

Jorge has
begun to find all of the dings and dents and those are being
corrected with a dolly first.

The two
front dents were from the bolts shown before. These were
hard to see, but once painted
and cleared, it would be too late to do anything about them and
then they would really stand out proudly.

This is Jorge from
A&E Auto Body. Superb craftsman and painter
extraordinaire.
This paint will be removed
and epoxy primer will sit on it for a week before any color is
applied.

Epoxy primer and some body
glaze to smooth out the repaired areas.

The guys at A&E got all of
those little dings that sheet metal inherits after sitting in a
storage area for 25 years.

The good thing is that it was
a dry storage area, so no problems here.

These all cleaned up nicely
and simply needed scuffed for primer preparation.

All of the glue is gone and
it's ready for primer.

The weatherstrip that goes on
here was a sticky pain to remove, but it's all gone now.

A few more hours of prep and
it will be ready for paint.

The sealer
was applied on top last Friday and had a good cure in the booth
over the weekend.

The deck
lid will be getting drilled for the well nuts after the sanding
is completed.

Today this
will be flipped over and the rear section will be done just like
this.

The inner
area around the deck will be prepped and painted and ready for
the headliner, but not until later this week.

The sealer has sat for a week
and now the final sanding before the painting begins.

Jorge, the ever fussy
perfectionist, will make sure all is well before color goes on.

Today the bottom side got two
coats of color. Tomorrow afternoon the top gets it's
color, then the sanding begins again.

I wanted to make sure that
the hidden areas were done better than at the factory and they
were.

The new weatherstrips should
fit perfectly back in these grooves.

All of those areas that could
have a problem in the future never will now.

Jorge didn't miss anything
and this will all be sanded smooth as silk before the clear coat
goes on.

Before long the insulation
will go in and then the headliner.

Once again, these guys never
cease to amaze me with their painting skills.

These pictures are several
coats of color and two of clear. The top coat is not
sanded or buffed yet.

After the sanding and
buffing, Allan will install the insulation and this will got to
J.T. Leddy for a new headliner.

This are just what I wanted
done with what I brought in.

I just got the new carpet to
line the wooden rack on the left and a new set of bigger casters
for the base.

Allan sanded and buffed this
after it sat and hardened for a few days. It is flawless
as usual.

All ready for the stand until
the upholsterer is ready and the roof insulation comes in.

Home for a while. Nice
and stable and easy to steer around.

More to come in a week or
so..........nice job Allan!

Today was insulation day.
It's all ready for the headliner now.

The location of the three
rods is dependant on the depth of each rod.

The shortest in height goes
to the front and the higher two each progressively move to the
rear.

The front locks in on these
tabs.

This holds everything nice
and tight and keeps the headliner from ever sagging.

That's all until it goes to
the upholstery shop.
PLEASE NOTE THIS IS
A WORK IN PROGRESS AND THIS PAGE IS UNDER CONSTRUCTION AS OF FEB 23,
2010.
Another
fine job in the works by Allan and his guys at:
A&E Auto
Body
50 Alden
Street
Pawtucket,
RI 02861
401-722-2204
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